Flare stacks are a critical safety feature in refineries, designed to safely burn off excess gases and prevent dangerous pressure build-ups within processing systems. However, when flare systems malfunction — whether due to equipment defects, poor maintenance, or contractor negligence — the results can be disastrous.
Refinery flare stack accidents can cause fires, explosions, chemical releases, or toxic exposure. Injured workers may have the right to pursue compensation from third-party companies responsible for creating unsafe conditions. A refinery injury lawyer can assist with investigating these claims and pursuing financial recovery.
The Role of Flare Stacks in Refinery Safety
Flare stacks are designed to provide a controlled way to dispose of excess or dangerous gases during:
- Equipment shutdowns or maintenance
- Emergency situations involving over-pressurization
- Routine venting of volatile substances during processing
They burn these gases at high temperatures, preventing release into the atmosphere. However, this system only works if the flare equipment is properly maintained, monitored, and operated.
Causes of Flare Stack Malfunctions
Failures in refinery flare systems often occur due to third-party negligence or defective equipment. Common causes include:
- Malfunctioning pressure relief valves that fail to direct gases to the flare stack
- Blocked or corroded flare lines preventing safe gas flow
- Defective ignition systems failing to ignite released gases
- Improper flare tip design or installation by outside contractors
- Poor maintenance leading to soot buildup or structural degradation
- Inadequate monitoring or failure to detect over-pressurization
These failures can create a highly dangerous situation, including uncontrolled gas releases and explosive conditions.
Risks and Injuries from Flare System Failures
When flare stacks malfunction, refinery workers may suffer:
- Burns from flash fires or explosions
- Inhalation injuries from toxic gas releases
- Blast injuries from pressure build-up or sudden equipment failure
- Respiratory damage from unburned hydrocarbons or chemical byproducts
- Psychological trauma from near-miss incidents or evacuations
These injuries can be life-altering, often requiring extensive medical care and long-term recovery.
Third-Party Liability for Flare Stack Accidents
Many flare stack incidents involve errors or defects tied to companies other than the refinery owner. Liable parties may include:
- Manufacturers of defective flare system components
- Maintenance contractors who failed to properly inspect or service the system
- Engineering firms responsible for poor system design or installation
- Vendors supplying substandard replacement parts or monitoring equipment
Identifying these responsible parties is key to pursuing a personal injury claim beyond workers’ compensation.
Compensation Available for Injured Workers
Victims of refinery flare stack incidents may be entitled to damages covering:
- Medical treatment and future care
- Lost wages and reduced earning potential
- Pain, suffering, and emotional distress
- Costs of rehabilitation or specialized equipment
- Permanent disability or disfigurement
A refinery injury lawyer can help ensure victims receive the full compensation they deserve.
Contact Spagnoletti Law Firm
Flare stack malfunctions in refineries are dangerous events that often result from preventable errors. If you or a loved one has been injured due to a refinery accident, Spagnoletti Law Firm is prepared to assist.
We can investigate the circumstances of the incident, identify all responsible parties, and pursue the compensation you are entitled to. Call 713-804-9306 today for a free consultation. You pay no fees unless compensation is recovered.
Spagnoletti Law Firm — Providing trusted legal support for victims of refinery accidents.