Forklifts rely on hydraulic systems to lift and move heavy materials efficiently. When these systems fail, accidents can happen in an instant, leading to serious injuries or fatalities. A malfunctioning hydraulic system can cause sudden load drops, loss of control, or tip-overs, putting both operators and nearby workers at risk.
Defective forklift hydraulics can result from design flaws, poor manufacturing, improper maintenance, or failure to inspect and repair worn components. In many cases, third parties such as forklift manufacturers, maintenance providers, or rental companies may be held responsible if their negligence led to the failure. Understanding how hydraulic defects cause forklift accidents is crucial for determining liability and seeking compensation.
How Hydraulic Failures Lead to Forklift Accidents
A forklift’s hydraulic system consists of cylinders, hoses, pumps, and control valves that allow the operator to raise, lower, and tilt loads. If any component malfunctions, it can lead to a dangerous situation. Some of the most common hydraulic failures include:
- Sudden load drops – If hydraulic pressure is lost, the forks can drop unexpectedly, causing heavy materials to fall onto workers or the operator.
- Unresponsive controls – Faulty hydraulic valves or blockages can make it difficult to control the forklift, increasing the risk of collisions.
- Hydraulic fluid leaks – A leaking system can cause a loss of lifting power or create slick surfaces, leading to skidding and forklift tip-over accidents.
- Excessive heat buildup – Overheating can damage seals and hoses, resulting in sudden failures while the forklift is in operation.
These types of failures can happen with little to no warning, making it critical to identify the underlying cause and determine who is responsible.
Who Is Liable for a Forklift Hydraulic Failure Accident?
When a forklift accident occurs due to hydraulic failure, liability may extend beyond the employer. Third parties that may be responsible include:
Forklift Manufacturers
If the forklift’s hydraulic system was poorly designed, had defective forklift components, or lacked proper safety features, the manufacturer may be liable under product liability laws. Common manufacturer defects include:
- Weak hydraulic seals that fail prematurely
- Defective hoses that crack or rupture under normal use
- Poorly designed control systems that cause delayed or unpredictable responses
Rental Companies
Businesses that lease forklifts rely on rental providers to maintain the equipment and ensure it is safe for use. If a rented forklift’s hydraulics fail due to lack of maintenance or hidden defects, the rental company may be responsible for any resulting injuries.
Maintenance and Repair Companies
Some companies contract third-party maintenance providers to service their forklifts. If a repair company failed to inspect hydraulic systems properly, used low-quality replacement parts, or ignored warning signs of failure, they may be held liable.
Parts Suppliers and Distributors
If a forklift’s hydraulic system failed because of a defective replacement part, liability may fall on the supplier or distributor that sold the faulty component.
Injuries Caused by Forklift Hydraulic Failures
Hydraulic system failures can result in serious injuries, including:
- Crush injuries – If a hydraulic failure causes a forklift’s load to fall, workers can suffer broken bones, internal injuries, or amputations.
- Head trauma – Falling objects or sudden jolts from a malfunctioning lift system can lead to concussions or brain injuries.
- Spinal cord damage – Forklift tip-overs or uncontrolled movements may result in severe spinal cord injuries, sometimes leading to paralysis.
- Burns and chemical exposure – Hydraulic fluid leaks can cause forklift fires or explosions, or expose workers to toxic chemicals, leading to burns or respiratory issues.
Because these injuries often result in long-term medical needs, identifying the responsible party is critical to securing proper compensation.
Filing a Claim for a Forklift Hydraulic Failure Accident
Victims of forklift accidents caused by defective hydraulics may have the right to file a third-party liability claim against the responsible manufacturer, rental company, maintenance provider, or parts supplier. Unlike workers’ compensation claims, third-party lawsuits allow for full compensation, including:
- Medical expenses, including surgeries, rehabilitation, and long-term care
- Lost wages and future earning capacity
- Pain and suffering
- Permanent disability or disfigurement
- Wrongful death damages for families of deceased victims
To build a strong case, victims must provide evidence that a hydraulic system failure directly caused the accident and that a third party was responsible. This may involve gathering accident reports, maintenance logs, expert analysis, and witness statements.
Seek Legal Help for a Forklift Hydraulic Failure Accident
If you or a loved one has been injured due to a defective forklift hydraulic system, you may be entitled to compensation. Spagnoletti Law Firm can investigate your case, determine liability, and fight for the compensation you deserve. Contact us at 713-804-9306 for a free consultation.