A large explosion at the Valero refinery in Port Arthur, Texas on March 24, 2026, sent a massive plume of smoke into the air and prompted officials to issue a shelter-in-place order for nearby residents. The refinery, located along the Texas Gulf Coast, processes...
Refinery Accident
Fire Reported at LyondellBasell Bayport Choate Chemical Plant Near Pasadena, Texas
A fire broke out late on March 12, 2026 at the LyondellBasell Bayport Choate chemical facility near Pasadena, Texas, prompting a large emergency response from multiple agencies across the Houston Ship Channel industrial corridor. The incident occurred at the sprawling...
Pressure Vessel Failures in Refineries: Causes, Hazards, and Legal Liability
Pressure vessels are critical components in oil refineries and petrochemical plants. These heavy-duty containers are designed to hold gases or liquids at high pressure during various refining processes. While engineered for strength and durability, failures involving...
Heat Exchanger Failures in Refineries: Causes, Hazards, and Worker Injuries
Heat exchangers are critical pieces of equipment in oil refineries and petrochemical plants. These systems transfer heat between fluids to support refining processes such as distillation, cracking, and hydroprocessing. Because they operate under extreme temperatures...
Corrosion Failures in Refinery Equipment: Causes, Risks, and Worker Injuries
Corrosion is one of the most persistent and dangerous threats to refinery infrastructure. Over time, exposure to heat, pressure, and corrosive chemicals can weaken pipes, vessels, and processing equipment. If corrosion is not properly monitored and addressed, the...
Hydrogen Sulfide Exposure in Refineries: Risks, Injuries, and Worker Safety
Hydrogen sulfide is one of the most dangerous gases encountered in refinery operations. Even at relatively low concentrations, hydrogen sulfide can cause severe respiratory distress, neurological injury, or death. Because refineries frequently process...
Valve Failures and Runaway Chemical Releases in Refineries
Industrial valves play a critical role in refinery operations. These components regulate the flow of crude oil, hydrocarbons, steam, and hazardous chemicals through miles of interconnected pipelines and processing equipment. When a valve malfunctions or fails...
Distillation Column Failures in Refineries: Causes, Hazards, and Worker Injuries
Distillation columns are among the most important pieces of equipment in an oil refinery. These towering structures separate crude oil into various petroleum products by heating the crude and allowing different hydrocarbons to vaporize and condense at different...
Storage Tank Explosions in Oil Refineries: Causes, Hazards, and Worker Injuries
Large storage tanks are a common feature of refinery facilities. These tanks are used to store crude oil, intermediate petroleum products, and refined fuels before they are transported or processed further. Although they appear relatively simple compared to other...
Pump Failures in Refinery Processing Units: Causes, Hazards, and Worker Injuries
Industrial pumps are essential to refinery operations. These systems move crude oil, refined fuels, and chemical compounds through pipelines, heat exchangers, and processing units across the facility. When pumps malfunction or fail, refinery systems can quickly lose...

